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Graphite Carbonization Furnace
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Graphite Carbonization Furnace
carbonization furnace
Graphite Carbonization Furnace
Product Description:
Application: The core purpose of a high-temperature carbonization furnace is to enable carbon-containing precursors to undergo pyrolysis and carbonization reactions under an inert or weakly reducing atmosphere, converting organic components into carbonaceous structures while removing volatiles. It is a key heat treatment equipment for the preparation of carbon-based materials and ceramic-based materials. It can also be used for the vacuum carbonization of high thermal conductivity films (polyimide PI films), biomass materials, and other materials.
Features:
- Precise Atmosphere Control: The furnace can stably maintain an inert atmosphere (N₂, Ar) or a weakly reducing atmosphere, completely isolating oxygen and preventing material oxidation and ablation during carbonization. Some high-end models support vacuum carbonization, further reducing gaseous impurities and improving the purity of the carbonized products.
- Temperature Adaptability and Controllability: The standard carbonization temperature range is 800–1800℃, with some special models exceeding 2000℃. The heating rate is flexibly adjustable (5–20℃/min) and equipped with segmented temperature control programs, precisely matching the carbonization curves of different materials (e.g., PAN-based fibers require slow heating to remove cyanide groups, preventing fiber cracking).
- Furnace Chamber Insulation and Temperature Uniformity: The furnace lining uses high-temperature resistant insulation materials such as graphite felt and carbon felt, providing excellent insulation performance and effectively reducing energy consumption. The furnace chamber temperature uniformity reaches ±15~±30℃, ensuring consistent carbonization of materials processed in batches and avoiding problems such as insufficient or excessive carbonization in certain areas.
- Corrosion Resistance and Volatile Matter Treatment Design: The furnace inner liner uses corrosion-resistant materials such as graphite and silicon carbide, which can withstand the tar and acidic volatiles generated during carbonization. It is also equipped with a volatile matter collection or combustion treatment system to prevent condensation and blockage of pipelines within the furnace, ensuring long-term stable operation of the equipment.
- Strong Process Integration: It can be seamlessly integrated with subsequent graphitization furnaces and medium-frequency induction purification furnaces to form a complete production line of "precursor carbonization → graphitization → high-purity purification," meeting the full-process heat treatment needs of carbon-based materials from raw materials to high-performance finished products.
Technical Parameters and Model Specifications:
- Configuration: Horizontal or vertical structure
- Maximum operating temperature: 1600℃
- High-temperature zone volume dimensions: L: 200-6000mm × W: 200-1500mm × H: 200-1500mm (or customized according to user requirements)
- Furnace operating environment: Vacuum, nitrogen, argon.
- Temperature uniformity: ≤±5-±15℃ (depending on the size of the high-temperature zone)
- Temperature measurement accuracy: 0.1%-0.5%
- Temperature measurement method: Tungsten-rhenium thermocouple.
- Control method: PID segmented program control and manual control.
Product Specifications:
| Product Model Specification | ZY-THL-400 | ZY-THL-600 | ZY-THL-800 | ZY-THL-1000 | ZY-THL-1500 |
| Size and Volume | 400x400x800mm 128L | 600x600x1800mm 648L | 800x800x2000mm 1280L | 1000x1000x 3000mm 3000L | 1500x1500x 6000mm 13500L |
| Rated Operating Temperature (°C) | 1500 | 1500 | 1500 | 1500 | 1500 |
| Limiting Temperature (°C) | 1650 | 1650 | 1650 | 1650 | 1650 |
| Configured Power (KW) | 90 | 150 | 200 | 300 | 800 |
| Temperature difference in high-temperature zone (°C) | ±5 | ±5 | ±10 | ±15 | ±15 |
| Temperature Control Method | PID segmented programmable control and manual control | ||||
| Heating Method | Graphite resistance heating | ||||
| Operating Atmosphere | Vacuum, nitrogen, argon | ||||
| Ultimate Vacuum (pa) | 20 (empty furnace, cold state) (or customized according to customer requirements) | ||||
Product Showcase：
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Zhuzhou Chi Carbon Automation Equipment Co., Ltd
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Email:13077017815@163.com
chitanauto@163.com
Adresse:
Building 4, Phase 2.5, Independent Entrepreneurship Park, Tianyi Science and Technology City, Tianyuan District, Zhuzhou City, Hunan Province, China
Mr. Gong +86 13975355803
