Is The Energy Consumption of High-temperature Purification Too High? Three Major Technological Paths to Help You Achieve Effective Cost Reduction
Release time:
2025-10-20
Author:
Source:
Abstract
Path 1: Seeking benefits from "insulation" - upgrading the insulation system to lock in every minute of heat
Ineffective heat dissipation is the primary culprit of energy waste. Traditional insulation materials and designs experience rapid performance degradation at extreme high temperatures, resulting in high surface temperatures of the furnace shell and significant heat loss.
Cost reduction solution:
Adopting a new generation of multi-layer composite insulation structure and high-performance insulation materials. This system can form an efficient barrier inside the furnace like a "high-performance insulation cup", greatly reducing heat loss to the outside.
Intuitive benefits:
The temperature of the furnace shell can be significantly reduced, resulting in a better working environment.
Effectively reducing heat loss by over 20% means directly converting the lost heat into savings on the electricity bill.
Path 2: Seeking energy from "waste heat" - Recycling and utilizing waste gas to turn "waste" into treasure
In the purification process, the continuously discharged high-temperature exhaust gas takes away a large amount of energy. Allowing these hundreds of thousands of exhaust gases to be directly discharged is equivalent to "discharging" profits directly into the atmosphere.
Cost reduction solution:
Integrated and efficient waste heat recovery system. This system is capable of capturing high-temperature heat from exhaust gas for preheating combustion air or process required intake air.
Intuitive benefits:
By utilizing energy recycling, the additional energy required for heating can be directly reduced, easily achieving energy savings of 5% -15%.
The investment return cycle is short, and the investment can usually be recovered in a short period of time through energy cost savings.
Path 3: Seeking Accuracy from "Control" - Introducing Intelligent Temperature Control and Saying Goodbye to Extensive Heating
Long processing time and inaccurate temperature control curve are invisible energy consumption black holes. Traditional control methods have slow response and large overshoot, and in order to ensure the process, it is often necessary to extend the insulation time, resulting in energy waste.
Cost reduction solution:
Deploy an adaptive intelligent temperature control system. It adopts advanced algorithms that can:
Realize high-precision temperature control of ± 1 ° C to ensure extremely uniform thermal field.
Dynamically optimize heating power to achieve the fastest heating speed and precise insulation, effectively shortening the process cycle.
Intuitive benefits:
On the premise of ensuring or even improving product purity and consistency, compressing the production time of a single batch by more than 10% directly increases production capacity and reduces unit consumption.
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2022-07-28
2025-11-24
Zhuzhou Chi Carbon Automation Equipment Co., Ltd
1
Email:13077017815@163.com
chitanauto@163.com
Adresse:
Building 4, Phase 2.5, Independent Entrepreneurship Park, Tianyi Science and Technology City, Tianyuan District, Zhuzhou City, Hunan Province, China
Mr. Gong +86 13975355803
